Mass Production Services
With orders of more than 100 parts, we will consider Quick Turn Tooling, Injection Molding for plastics and Die Casting for metals.
Benefits Of Making A Molding
How can making a Molding help you and your business? Here are just some of the ways:
Challenges of Rapid Tooling
-Tool life is less than conventional production tools.
-Tolerances are wider than conventional tools.
Benefits of Rapid Injection Moulding
-Prototypes produced in production material in shorter timeframes.
-Allows for full fit and function testing.
-Discovery of any design flaws early on, low cost tooling allows for easy geometry modification and refinement of design.
Bridge to Production Process
-Prototype tooling in 5 to 28 calendar days.
-Rapid aluminum tooling for volumes up to 5000+ shots.
-P20 prototype tooling for volumes up to 50,000+ shots.
-NAK80 or S136 prototype tooling for volumes up to 100,000+ shots.
Our Prototyping Services
Mold Manufacturing
Injection Molding
Die Casting
We manufacture our tools from Aluminum, P20, NAK80 and S136 tool steel, which can be run in a standard injection moulding machine to produce production quality parts in low-volumes. These moulds are generally serviceable for 5000 to 100,000+ units(depending on tool steel type, prototype material and tool functionality).
If a part requires a normal surface finish, we use Aluminum or P20 steel in the injection moulding process.
If a gloss or clear finish is required, the mould material would consist of NAK80 or S136, which are types of polishing steel.
Based on the low-volume requirement. We manufactures our own rapid tooling in 7075 Aluminum(moulds can be textured) and pre-hardened P20 tool steel, to make the cavity, core and ejector plates. They are then fitted into a Master Unit Die(MUD based system) with standard tooling components, in order to produce injection moulded parts.
We have 8 sets aluminum die casting machines . It is 1 set 1250 TON, 1 set 800 TON, 2 sets 500 TON ,4 sets 280 TON .
Some of our Custom Mold Manufacturing
Factory good quality aluminum zinc die casting mould
Professional hot chamber zinc alloy die casting mold as 3d drawing
Custom long liftime aluminum die casting mold
OEM customized aluminum die casting mold
Some of our Custom Injection Molding Component
Custom Expendable Multi Component Injection Molding Parts
Custom Short Shot Injection Molding Plastic Machine Parts
Custom Prototype Injection Moulding Plastic Parts
Custom Low Cost Plastic Injection Molding Prototype Parts
Some of our Custom Die Casting Component
Aluminum alloy die casting parts
Custom aluminum die-casting
OEM die cast aluminum heatsink
High Precision anodizing die cast aluminum